Industrial Grouts And Resin Anchors

POLYESTER RESIN CAPSULE/CARTRIDGE FOR ANCHOR SYSTEM

ROCKFIX RS1 is based on specially selected thixotropic polyester resin and catalyst components in a single pack cartridge/capsule form. It is inserted into the anchor hole and gets ruptured with the rotation of the bolt during the installation. The catalysed resin spreads around the anchor bolt and grouts the annular space. Chemical reaction between the two components during mixing results into high strength solid anchor.

 

ROCKFIX RS1 is available in two grades, viz. fast and slow. 

• Item Code: ROCKFIX_RS1
• Minimum Order Quantity: 1000 Piece
• Production Capacity: 5000 Pieces Per Day
• Delivery Time: 2 Business Days
• Packaging Details: Normal Diameter : 25 MM, 32 MM, 40 MM Nominal Length : 300 MM

MARKFLOW GROUT 1 is a specially formulated cementitious grout based on specially processed cements containing 4illers and additives. It is supplied as ready to use dry powder. The grout can be used for gap thickness up to 100mm. It requires very low water demand which ensures high and early strength. For thickness greater than 75 mm the clean and washed aggregates of size 10 mm should be used(50% to 95% of the total quantity of grout used)

Features / Advantage:

• It has good pour ability and 4lowability
• It is non-shrink and has got positive expansion
• Rapid development of very high initial and 4inal strengths makes the right system to support equipment that transfer very high static and dynamic loads
• It is free from harmful chlorides and other aggressive chemicals which attack steel andhence ensure non-corrosive supporting system
• It is easy to mix and apply as only water of a de4inite quantity has to be added as site tothe readymade grout
• It has special additives and graded aggregates which are compatible with concrete substrates
• Pre-packed grout overcomes potentials on site batch variations
• Promotes rapid installations & early operation of plant

Typical Applications:

• Base plates and bolt-pockets of turbo generators
• Columns in precast contractions
• Diesel generator sets
• Cement, textile and paper mill machinery
• Steel rolling mill beds
• Crane and transporter rails
• Concrete anchors
• Cavities, gaps and recesses

Directions for Use:

• SURFACE PREPARATION: Before grouting clean all surfaces coming in contact with MARKFLOW GROUT 1. All types of contaminations such as fat, oils. Dust and cement slurry must be removed. The concrete substrate should be thoroughly wetted and saturated with water.The substrate should be prepared by suitable mechanical preparation techniques such as high pressure water jetting, breakers, blast cleaning, scrabbles, etc. The concrete substrates should be pre-soaked with clean water continuously for 2 - 6 hours to ensure a saturated surface dry condition throughout the operation.Immediately before pouring remove all excess or standing water from within any formwork.

Mixing:

• The quantity of clean water required to be added to a 25kg bag to achieve the desired consistency is given below- Flowable: 4.750 litres
• The selected water content should be accurately measured into the mixer. The total content should be slowly added and continuous mixing should take place for 5 minutes. This will ensure that the grout has a smooth even consistency. Add enough water into a clean mixing bucket by using a proper water gauge.

Typical Properties:
Compressive Strength (BS 1881: PART 116, 1983):

Age In Days	Flowable W/P = 0.19
1	11
3	26
7	33
28	43

7.07 cm X 7.07 cm size restrained cubes were tested

Flexural strength (BS4551, 1998):

• Item Code: MARKFLOW_GROUT_1
• Production Capacity: 10 Tons Per Day
• Delivery Time: 2 Business Days
• Packaging Details: 25 Kg HDPE Sealed Bags